Wheel brushes are wheel-shaped brushing
tools that remove burrs and improve the surface finish of machined parts. These
power brushes are also used for outer diameter (OD) applications such as cleaning,
polishing, and edge radiusing. As a full-line supplier of surface finishing
solutions, Brush Research Manufacturing (BRM) provides many different types of wheel
brushes, including NamPower nylon abrasive wheels.
NamPower composite hub nylon abrasive
diamond wheel brushes are high-performance brush tools with abrasive-impregnated
nylon filaments. These wheel brushes also feature virtually indestructible
composite hubs to support their use with equipment and machinery. When
selecting a NamPower wheel brush, the type of abrasive is important to
consider. Typically, this is a function of the workpiece’s base material.
Base
Materials and Surface Finishing Applications
NamPower composite hub
wheel brushes are available in different abrasive types. NamPower wheels
with silicon carbide abrasive are used to deburr and surface finish parts made
of industrial metals such as aluminum and steel. NamPower wheel brushes with
diamond abrasive filaments are recommended for deburring, surface finishing,
and edge radiusing harder materials such as carbide, ceramic, cubic boron
nitride (CBN), and glass.
Applications for NamPower
diamond wheels include deburring gears made of
hardened tool steels, and polishing the flute reliefs on drills, end mills, and
reamers made of high-speed steels (HSS) or carbide. With end mills and reamers,
a polished flue relief enhances chip removal and promotes better finishes and
longer tool life. With carbide inserts, edge radiusing prevents fracturing and
premature insert wear. NamPower diamond wheels are also used with plasma-sprayed
and nitride-coated surfaces.
Diamond
Wheel Brush Specifications
BRM’s
NamPower
nylon abrasive wheel brushes with black diamond filaments are available in
three diameters: 100 mm (4 in), 150 mm (6 in), and 200 mm (8 in). The 150 mm
and 200 mm diameter wheel brushes have face widths of either 10 mm or 15 mm.
The 100 mm diamond wheels come with either a 5 mm or 10 mm face width to
accommodate a variety of flue relief sizes. All BRM diamond abrasive wheel
brushes come standard in 600 mesh, which provides just the right amount of
cutting action.
The relationship
between brush diameter and arbor hole size is also important to consider. NamPower composite hub
diamond wheels with a diameter of 100 mm have a 20 mm arbor hole. NamPower
diamond wheel brushes with diameters of 150 mm or 200 mm have a 3.25-in. arbor
hole. BRM produces machined arbor adapters in a variety of sizes, too. These
adapters are designed to offer increased brush support, less brush vibration,
and longer brush life.
Cost-Effective,
High-Performance Diamond Wheels
NamPower diamond abrasive wheel
brushes cost significantly less than other diamond wheels on the market, and
combine high-performance with greater value for dependable results. These
composite hub wheels also feature virtually indestructible cores and have a
dense, uniform fill pattern that puts more cutting points at the point of
attack. Download
the brochure to learn more about NamPower diamond wheels, or contact BRM today.
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